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Beyond the Perfect Test: Building Confidence Through Strategic Testing
Industries with high consequences (medical, aerospace, automotive) have evolved sophisticated testing strategies that balance regulatory requirements, budget constraints, and time-to-market. Great engineers don’t find the perfect test. They stack imperfect evidence until confidence exceeds the decision threshold. We introduced evidence stacking in this month’s AMA: “Investigate It: How to design tests that actually move your…
Read MoreInvestigate It: How to design tests that actually move your confidence needle, and when to stop.
We have a tough, uncertain design decision ahead of us. Everyone agrees we must do something, like extra tests or analysis. We’re not moving forward until we address this critical unknown in our design process. Now we want to do activities that actually move our confidence needle, and know when to stop. Last month, we…
Read MoreThe FMEA Trap: When Risk Analysis Tools Become Risk Theater
Teams often use sophisticated risk tools as security blankets when what they really need is decision clarity.
Read MoreFrame It: How to Scope High-Stakes Design Decisions Before You Test Anything
I just published Pierce the Design Fog, which focuses on the early-stage work: getting cross-functional teams aligned on customer needs and experiences and developing clear design inputs. That’s the front end: the fuzzy, collaborative work of defining WHAT to build. But once you have design inputs and start execution, you face different uncertainty: ‘Will this technical…
Read MoreIs Your FMEA Worksheet Holding You Back? Tips from the Experts
I want to share four recent episodes from the Speaking of Reliability podcast that delve into FMEA, including three that I had the pleasure of co-hosting with Carl Carlson. These discussions are designed to offer valuable insights for using FMEA to enhance product safety, optimize design, and improve overall risk management. What is FMEA? FMEA…
Read MoreEncouraging Risk-Based Thinking
There’s a few things we can do to encourage risk-based thinking in daily operations.
Read MoreAre maintenance activities too complex to model?
Maintenance is one potential application for AI with autonomous decision making. And it’s the current target for many industries.
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